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Bone china mould developing service
Create Your Custom Bone China Shapes – From Concept to Production
Transform your ideas into reality with our expert shape development service!
Bone China Mould Developing
Features & Benefits
Looking for exclusive, custom bone china shapes? Whether you need a signature shape for your brand, custom tableware for hospitality, or unique giftware, we provide end-to-end customization with high-quality materials, precise techniques, and expert craftsmanship.
Tailored Techniques
Our advanced techniques—including slip casting, press molding, and hand finishing—ensure precision, consistency, and durability for even the most intricate designs.
Versatile Applications
Perfect for tableware, artistic décor, luxury giftware, lighting components, and custom corporate branding, anything in bone china, your imagination is the limit!Â
Expert Customization
With years of expertise in shape development, we guide you from concept to final product, ensuring a smooth and seamless process.
Superior Quality
We use multiple quality inspections, from raw material selection to firing and glazing, guaranteeing flawless results every time.
We use multiple quality inspections, from raw material selection to firing and glazing, decal applying and for final products, guaranteeing flawless results every piece.
Dedicated Support
Our expert team assists at every step, from consultation to production updates, ensuring a hassle-free experience and a final product that exceeds expectations.
Create Unique & Elegant Designs
Production Process Overview
Custom Bone China Shapes Development Process
Quality inspection is conducted at every step.
1. Model Making
The foundation of every custom piece begins with precision model crafting. Skilled artisans create a master mold that defines the shape and details of the final product.
2. Air Drying
The freshly crafted model undergoes a controlled air-drying process to remove excess moisture, ensuring the shape remains intact and preventing deformation during the subsequent production stages.
3. Clay Preparation
High-quality raw materials, including fine bone ash, kaolin, and feldspar, are carefully measured and blended to achieve the ideal consistency for molding and shaping.
4. Slip Casting
The prepared liquid clay is poured into the molds, allowing it to take the desired shape. Once set, excess slip is drained, and the mold captures the fine details of the design.
5. Demolding & Bisque Firing
The formed pieces are carefully removed from the molds and undergo bisque firing at a high temperature, which strengthens the structure while keeping it porous for glazing.
6. Bone China Polishing
The bisque-fired items are hand-polished to smooth out imperfections, refine edges, and ensure an even surface, providing the perfect foundation for glazing and further processing.
7. Glazing
A layer of high-quality glaze is applied by hand or machine to achieve a smooth, glossy finish. This step enhances both durability and the signature translucency of bone china.
8. Glaze Firing
The glazed items are fired at extremely high temperatures, vitrifying the surface to create a luminous, non-porous, and durable finish, enhancing both aesthetics and functionality.
9. Quality Inspection
Each piece is meticulously examined for structural integrity, shape accuracy, and surface uniformity. Any defective or irregular items are removed to maintain high production standards.
10. Decal Application & Gold Inlay
Custom patterns, logos, or decorative designs are meticulously applied(if have), often enhanced with gold or platinum accents for an exquisite, high-end finish
11. Decorative Firing
The decorated pieces undergo a final firing process to fuse the applied designs into the glaze, ensuring durability and long-lasting beauty.
12. Final Product Selection
A rigorous selection process is conducted to filter out any minor defects before packing. Only flawless, high-quality pieces make it to packaging and shipment, ensuring customer satisfaction.
Need Help?
FAQs
Everything You Need to Know about Developing a New Bone China Tableware Shape
What’s the minimum order quantity (MOQ) for custom bone china shapes?
Typically 1,000–3,000 pieces, depending on complexity and the technique required to produce the item.
How long does the shape development process take?
Around 4–12 weeks from design approval to sample production, it is also determined by the production arrangement and the complex of the project
Can I add my logo or brand name to the design?
Absolutely! We offer embossing, decals, and custom printing options.
How much does it take to develop a new shape?
The sampling charge is $200 each. This amount is not refundable. As the development costs a lot of time, energy, and labor. However, our quote is very reasonable as we are directly from the factory. The bulk price is based on the quantity of the actual products.
Do you offer exclusive rights for custom shapes?
Yes, please inform us that you require the exclusive rights of the new developed shape.
What are the technique used to develop a new shape of bone china tableware?
Different techniques are used for different shapes, like casting, rolling. We need to decide which one will be adopted when we see the actual mockup or sample.